Industrial Robotic Arms Automate your Workflow
Ready-to-Use
KUKA Robotic Palletising Solution UK
We are a UK-based robotics and automation company. You can purchase industrial robotic arms or find affordable used robots. These robotic arms come in various sizes and can handle different payloads, making them suitable for a wide range of applications. Discover your Robot in the UK.
Explore our ready-to-use KUKA Robotic Palletising Cell, which includes the robot arm (KUKA KR30 with KRC5 controller), infeed conveyor, control panel, and SCM’s palletising software. Our design emphasizes user-friendliness, flexibility, and quick adaptation to diverse packaging needs.
Ready-to-Use KUKA Robotic Palletising Solution UK
Discover Our KUKA Palletising Robot for Production Lines
Ready-to-Use
KUKA Palletising Robot Cell
Explore! It’s designed to help you navigate the essentials with ease. Contact us for more information about this robotic cell. No more waiting to enhance your production workflow with our ready-to-use cell. Start discovering how to maximise what we offer. Your journey to knowledge begins with this simple step—call us.
Palletising System Overview
Our robotic palletising system simplifies packaging and loading. This setup is designed to improve efficiency and reduce labour costs while ensuring safety. Our robots accurately handle various products, stacking and managing loads effectively. Discover more below.
How It Works
The system features a single robot that can stack boxes from one infeed onto two separate pallet spots. At any time, only one pallet spot is used, but the next pallet can be prepared so the robot can easily switch sides when one is finished. The system uses SCM’s palletising software, which lets you input box sizes and automatically calculate stacking patterns.
Key Features of the Cell
Explore the main components of our palletising cell, including the robot arm (KUKA KR30 with KRC5 controller), infeed conveyor, control panel, and SCM's palletizing software. Each component is integrated seamlessly to optimise performance. Our design emphasizes user-friendliness, flexibility, and quick adaptation to various packaging needs.
Discover Our Automation Solutions
We provide an innovative end-of-line robotic palletiser KUKA KR30 turnkey solution for industrial needs. Our palletising system enhances efficiency while ensuring the safety of your workforce.
Explore more about our manufacturing applications such as robotic assembly, milling robots, welding robots, and painting. Get the robot according to your specifications and the equipment required for your applications all in one place.
Explore Our KUKA KR30 Palletising Solutions UK
KUKA KR30 with KRC5 Controller
SPECIFICATIONS:
- Capacity: 30kg
- Reach: 2033mm
- Robot weight: 665kg
- Controller weight: 380kg
- Power requirements: 480volts 3 phase; 18 amps
System Overview
The compact palletising robot KUKA KR30 for production lines features a single robot that can stack boxes from one feeding area into two separate pallet spots. Only one spot is utilized at a time, but the next pallet can be prepared for the robot to switch sides automatically after completing the first. The system uses SCM’s palletising software, which allows you to input box sizes and automatically calculates the optimal arrangement on the pallet.
Infeed Conveyor
The system is located at the end of the production line for boxed products. Adjust the conveyor height to match the feeding conveyor. The infeed conveyor detects a box, and then the first conveyor starts if it isn’t already full. Both conveyor sections can hold boxes until the robot is ready to pack them.
A box pusher at the end of the conveyor aligns each incoming box, getting it ready for the robot to stack. The pusher also checks the width of the first box in a new batch to ensure the product details match what the operator entered.
KUKA KR30 palletiser with custom gripper for packaging
Our KUKA KR30 Palletising Solutions use a vacuum gripper to stack boxes on pallets. The gripper adjusts for different box sizes to ensure safe transport. A pump motor at the base creates the vacuum. The robot has an ultrasonic sensor on the gripper to align with the floor and infeed conveyor, making setup and adjustments easier when moving the system. The sensor also measures a new empty pallet for accurate delivery heights and checks the height of the first box in a new product batch.
Safety Zones & Items
E-Stops
E-stops are for emergencies only and will stop the cell immediately. Do not use them for regular stops. If the cell will be off for a long time, do a normal stop before using the e-stop. You must disengage all E-stops to start again. After releasing the e-stop, reset it with the blinking HMI reset button. Using an E-stop will cancel system modes, so you’ll need to choose Auto or Manual mode again after the reset. If there’s been no movement, the system will go back to the last position.
Light Barriers
You can only cross the front barriers if you have a confirmed entry request indicated by a solid white light. When crossing the barriers while they are active, the robot will stop until you request authorized entry. The robot will slow down to allow you to pass through if the staff permits entry. If you cross the inner light barrier, it will stop the robot. You can reset it by pressing the flashing HMI button.
Control & Operator Panels
The box conveyors use ConveyLinx DC rollers. There are two conveyor sections for accumulation.
C1 – Box Load Position
Place boxes here, or have them fed automatically by an upstream conveyor when no box is present, auto mode is on, and it is stationary. The box will move to the end of C1 and wait until C2 is ready.
C2 – Accumulation Position
Boxes go on the conveyor when it’s empty, the robot is clear, and the pusher is back. The pusher will place the box upon arrival and then retrieve it.
SCM' Palletising Software - Alarm Screens
The HMI displays different alarm screens sorted into categories
- Active alarms – Alarms that are currently active
- Warnings – Shows the history of process alarms. Some are general, and more details can be found on the Alarms Info page
- Info – Provides detailed information about specific process alarms
- Diagnostics – Shows detailed system information related to the control system and modules
- System – Displays internal system alarms
- Errors – Shows internal system errors
- Logs – For monitoring frequent alarms. This resets after 5,000 alarms. HMI operations detect operational errors.
Compact Palletising Robot KUKA Solutions
Explore Our Range of Robotics Services
Robotics Integration
Robotic Consultation
Robotic Automation
KUKA KR30 for Palletising Boxes : Efficient Solutions
Streamlined Packing Process
Compact Palletising Robot KUKA KR30 for Production Lines – a highly efficient solution ideal for UK warehouses and manufacturing. Custom grippers included to enhance productivity and adaptability to various packaging needs.
Discover Our Industrial Robots
Robot Store specialises in providing robot integration, advanced programming, custom training, and comprehensive simulation services to meet the diverse needs of our clients.
Learn how this palletising cell supported businesses using the KUKA KR30 solutions.
"The KUKA KR30 has improved our packing speed. We've noticed a 30% boost in efficiency!"
"The KUKA KR30's simple setup has cut our downtime significantly, allowing us to focus on growth."
Get Your Free Download Now!
We provide tailored KUKA robotic palletising solutions in the UK to enhance your workflow. Our cell reduces manual effort and increases accuracy, allowing you to focus on business growth. Click the button below to download the KUKA KR30 manual and gain valuable insights!
